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MANUFACTURING FACILITIES
Machining & Assembly Facilities

Manufacture of products at UCAL Fuel Systems Ltd., is a precise and controlled process to ensure close tolerances and superior finish. To enable our company’s products to compete on a global scale, all our manufacturing facilities are outfitted with the best equipment.

Our company has nearly 575 machines which include all facilities, across divisions, viz., manufacturing areas, utility rooms and R&D machines. Some of these are considered as critical machines like Boring machines, Rotary transfer machines, and CNC machines among others. The current facilities include:
 
 
S. No MACHINE MODEL MAKE NO. OF UNITS
1. Special purpose machines with auto drill
fitting / tapping mechanism
Sugino & in-house fabricated 25
2. CNC / Tapping machining centre, BT-30
spindle
Brother, Sugino, NTC,
Argo & Chiron
37
3. CNC / Tapping machining centre, BT-40
spindle
Haas, USA 1
4. Special purpose washing machine In-house fabricated 10
5. Special purpose assembly equipments for
press fitting and tightening
In-house fabricated 25
6. Special purpose end product test
equipment
In-house fabricated 16
7. Automatic copper brazing furnace with
conveyor
Dynatech,
Mumbai
4
8. Filter making special purpose machines UMT, India 7
 
S. No DIE CASTING MACHINE TYPE TONNAGE NUMBER OF MACHINES MAKE
1. Cold Chamber-Full Auto Cycle 420 T 2 Zetai – Taiwan
2. Cold Chamber-Full Auto Cycle 400 T
4 HMT Bhuler - India.
Automation with Yota – Taiwan
3. Cold Chamber 400 T 1 HMT Bhuler – India
4. Cold Chamber-Full Auto Cycle 350 T 1 Toshiba – Japan
5. Cold Chamber-Full Auto Cycle 250 T 1 Zetai – Taiwan
6. Cold Chamber-Full Auto Cycle 250 T
1 HMT Bhuler – India Automation with Yota – Taiwan
7. Cold Chamber 250 T
3 HMT Bhuler - India
8. Cold Chamber 180 T 1 Indra - Italy
9. Hot Chamber 250 T 3 Toshiba - Japan
10. Hot Chamber 185 T 1 KDK – Japan
 
Manufacturing Facilities
 
Die Design and
Development Facilities
 
Quality Standards Room
& Calibration Facilities
 
Lean Manufacturing and
TPM in Shop Floor
 
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